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 The principles of lean manufacturing created by the Japanese have become so widespread chances are you've heard something about them or are involved in some form of it. The idea is that one can divide their workforce into distinct processes or work cells that can be easily monitored. Companies with active Lean Manufacturing programs understand the need to map and measure every stage of their "Value Stream" for each product with the objective of eliminating waste from every process. 
 
ALPHA LED displays can quickly improve the effectiveness of any Lean Program by giving you the ability to post these measurements where they are needed most.

"after a decade downsizing and reengineering most manufacturing companies are still searching for the formula to sustain business growth"

It is unlikely that tomorrow's customer will become less demanding. Therefore, today's business must focus on satisfying the customer in an even more competitive marketplace. Satisfying the customer while making a profit requires extraordinary acts of flexibility, impeccable quality and incredible asset efficiency. Companies committed to becoming lean are finding incredible success in their ability to satisfy the customer and increase market share.

What if your business could achieve:
*  40% - 50% Reduction in cycle time
*  25% - 35% Reduction in set up time
*  35% - 45% Reduction in down time
*  30% - 40% Improvement in productivity
*  35% - 45% Reduction in scrap
*  40% - 80% Reduction in travel distance

"If you can't see your data, does it really exist?"
Think about it, how much have you spent on information systems and equipment that create great reports that are reviewed after the fact? What if key elements of these reports were available to the people that really need them instantly?


In order to support the key principles of Lean Manufacturing programs Adaptive Micro Systems has produced a family of Visual Workplace Solutions designed specifically to deliver key lean performance metrics to the people that need them the most. Adaptive LED message displays are your performance scoreboards to achieve impressive gains in a lean environment.

What's the Score?
Selecting what information you need displayed is critical to an effective Lean Manufacturing program.

Putting the right data in front of the right people will yield instant results and improve morale at the same time.

Lean Performance Scores and Metrics

People                                      Process
- Output per labour hour        - On time delivery
- Direct labour per unit           - Value added ratio
- Indirect labour per unit         - Reject rate
- Units per hour or hours per unit  - 1st Pass quality
- Overhead cost per unit         - Cycle Time
                                                       Material Scrap 

                                          

Get Started Today!

Provide your workforce with the scores they need to reach the next level.
It can be as easy as connecting any Alpha LED display onto your Ethernet network, then update the display from anywhere by making entries into an Excel spreadsheet. You can use any of your other Windows tools or OPC compliant software to create real time live data feeds to displays all over your facility...yes, it's really that simple!!!

 

 

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